About Tapovan TOOLS AND PROTO TECH LLP

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We have all best in class in house facilities which are required to manufacture Fixture of any size and complexity. Jigs and fixtures often serve as key production floor manufacturing tools that can help streamline part assembly, create efficient workflow processes, improve overall manufacturing quality, help reduce production costs, and automate work. The development of 3D laser-cutting machines has significantly reduced the processing time for many applications that are cut with traditional technologies. We have highly skilled and experienced work force with follows documented manufacturing process to achieve consistent quality result and on time delivery.

Design Capabilities
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DESIGN FACILITIES – CAD / CAM
  1. CATIA –V5 AutoCAD ALMA for 3D Laser Cutting Work NC for CNC Programming

Product innovation is often the result of new combinations of design, material, tooling and process. Product development capabilities at Sigma include design work stations that support a CAD/CAM software including Unigraphics and IDEAS. These are mainly used to conduct preliminary studies of the basic designs and then further analysis is carried out on the results, in order to check parameters and specifications. A common prerequisite to the design process of any part is to first determine its exact operating parameters. This is done by first determining the detailed, technical specifications of the part and its ability to perform for a certain length of time with minimal wear. Availability of this information is followed by an elaboration of alternative solutions to the design problem keeping in mind the manufacturability of the product. This includes the ease to manufacture the product for a particular design as well as the cost involved in producing that design. The final design is filtered using the relevant simulation system (CAD) that uses built-in modules to test the individual variations (in geometry and materials) for optimal conformance to the specified requirements.

Manufacturing Capabilities
Machine Make/Model Range/Capacity
VMC (3 Nos.) BFW CHAKARA 1250 X 650 X 650
VMC 5-AXIS FOREST LINE 8000 X 2400 X 1000
JIG BORING WMW 1200 X 700 X 700
HORIZONTAL BORING UNION DIA 100 STOCK X 1600 X 1600
SHEARING ENERGY 6 X 2500
BENDING ENERGY 6 X 250>
3 D LESER CUTTING PRIMA 750 X 1500 X 4000
MILLING MACHINE (2 Nos.) FRIDERICH 700 X 640 X 300
SURFACE GRINDER (2 Nos.) PARROT 600 X 200
DRILL MACHINE (4Nos.) PRAKASH ½ “-2 NOS, 1 ½ “ 1 NO, 2½ 1 NO
BENCH GRINDER ELMECH 7 INCH
LATHE MACHINE (2 Nos.) RAVI 7 ½ FT.
CMM PORTABLE
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Jig boring

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Drilling and Turning

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Press Machine

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3D Laser Cutting

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VMC-1

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VMC-2

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VMC-3

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VMC-4

Inhouse Manufactured Press Tools
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Inhouse Manufactured Panel Checker

Manufactured for VOLVO-EICHER and HONDA

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Products/Parts
Image Name Material Thickness Part Size Tonnage Tool Development Customer
Rear side wall outer RH E34 2.2mm 648x125x33mm 190T 12 Weeks Magna
Bkt mid SCV support JDM AI3C 4mm 443x235x160mm 500T 12 Weeks SKH
Panel assy tray mounting DP590 1.6mm 786x100x65mm 500T 12 Weeks M&M (TATPL)
Reinforcement rear seat mtg RH HSLA340 1mm 340x200x15mm 55T 4 Weeks Magna
Reinforcement seat belt UPR LH HSLA340 1.5mm 355x232x33mm 600T 12 Weeks MASL
Wind deflector DX53D+Z200 1mm 820x200x41mm 250T 12 Weeks CIE Golde
Panel rear crnbr end cap HSLA 340GA 1.2mm 334x168x88mm 160T 8 Weeks Magna
Bkt frunk mount RH HSLA340 1mm 165x76x74mm 250T 8 Weeks MASL
Bkt cap trunk mount LH HSLA340 1mm 107x91x77mm 160T 8 Weeks MASL (M&M)
Bkt witer frt inner RH HSLA 340GA 1.2mm 184x90x65mm 47T 6 Weeks MASL (M&M)
Support mid SUV JDM AI3C 4mm 199x118x148mm 350T 12 Weeks SKH
Location
Get in touch

Email us at: info@tapovantools.in

Any questions call us at: +91 8590019741

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